a. Remove nut (1), washer (2), and bolt (3)
a. Place new O-ring (39) on flow control screw
holding lever (4) to shaft of ball (38). Remove lever,
(40). Grease O-ring and insert flow control screw into
noting its position relative to ball position in valve for aid
body (41). For bypass valve tighten flow control screw
during assembly.
down tight against seat. For control valve, tighten flow
b. Remove four bolts (5) and washers (6).
control screw down against seat, and then back off about
3/4 turn.
Remove fitting (7) from bypass valve, or fitting and flange
b. Assemble new bearing (28) in cap (29). Attach
(8 and 9) from control valve.
c. Remove gasket (10) and seat (12) from body
gasket (30) and cap (29) to body (41). Secure with four
washers (27) and bolts (26). Refer to figure 8-1 for
(41); remove O-rings (11) from seat.
d. Remove four bolts (13) and washers (14).
proper location of parts.
c. Install ball (38) with short shaft into bearing
Remove fitting (15) from bypass valve, or fitting (16) from
(28) in cap (29) installed in body (41) in step b,
control valve.
e. Remove gasket (17) and seat (19) from body
preceding.
d. Place thrust washer (37) over long shaft of ball
(41); remove O-rings (18) from seat.
(38).
f.
Remove four bolts (20) and washers (21), and
e. Install quad rings (36) and bearing (33) into
remove cap (22), gasket (23), and seat (25) from body
(41). Remove O-rings (24) from seat.
shaft end cap (34).
g. Remove four bolts (26) and washers (27), and
f.
Grease quad rings and long end of shaft on
remove can (29) and gasket (30) from body (41); remove
ball (38).
g. Attach gasket (35) and shaft end cap (34) to
bearing (28) from cap.
h. Remove four bolts (31) and washers (32), and
body (41) over long shaft of ball (38). Secure with four
remove shaft end cap (34) and gasket (35) from body
washers (32) and bolts (31). Check ball for freedom of
(41). Remove bearing (33) and quad rings (36) from
movement.
h. Place one each new O-ring (24, 18, and 11) in
shaft end cap.
i.
Remove ball (38) from body (41); remove
groove closest to concave sealing surface of three new
thrust washer (37) from shaft of ball.
seats (25, 19, and 12). Grease O-rings and slide seats
l.
Remove flow control screw (40) from body
into the three ports of body (41).
i.
Place one each new O-ring (24, 18, and 11) in
(41); remove O-rings (39) from flow control screw.
k. Discard all kitted Darts (noted on key to fig. 8-
exposed groove of seats (25, 19, and 12).
j.
To reassemble bypass valve, place new
1). These parts shall be replaced by new parts from the
overhaul kit at assembly.
gaskets (23, 17, and 10) under cap (22) and fittings (15
and 7). Refer to figure 8-1 for proper locations of parts.
Secure parts to body (41) using four washers (21, 14,
8-4. Cleaning, Inspection, and Repair
and 6) and bolts (20, 13, and 5) at each location.
k. To reassemble control valve, place new
Thoroughly clean and inspect all reusable parts of the
gaskets (23, 17, and 10) under cap (22), fittings (16), and
valve as follows:
flange (9). Slip flange (9) over fitting (8). Refer to figure
a. Inspect all metal parts for nicks, scratches,
cracks, or other damage. Polish out minor defects using
body (41) using four washers (21, 14, and 6) and bolts
crocus cloth, Federal Specification P-C-458 for steel
(20, 13, and 5) at each location.
parts and aluminum oxide abrasive cloth, Federal
Note:
Specification P-C-451 for aluminum parts.
Bolts (5) securing flange (9) and elbow
b. Inspect all threaded parts for crossed or
fitting (8) may be left slightly loose.
otherwise damaged threads.
Fitting is rotated on final assembly to
c. Inspect surfaces of ball (38) for condition.
insecticide sprayer and is secured when
proper location is determined.
8-5. Assembly
l.
Place lever (4) over exposed end of long shaft
of ball (38).
Secure in same position noted on
Reassemble the valve in accordance with the following
disassembly with bolt (3), washer (2), and nut (1).
steps, using new parts from overhaul kit for those parts
m. Check valve for freedom of movement.
noted in the key to figure 8-1. Assembly of the bypass
valve (52, fig. 4-9) and control valve assembly (47) is
identical except where noted.
8-4
