TM 55-4920-414-13&P
b. Unscrew malfunctioned pressure reducer from
Pilot Assist Hydraulic Module assembly (Figure 4-3 ).
c. Coat new packings, seal and threads of replace-
ment pressure reducer with hydraulic fluid (item 3,
App D), before installing.
d. Install new packings and new seal on replacement
pressure reducer.
e. Screw replacement pressure reducer into Pilot
Assist Hydraulic Module assembly. Torque to 238 -
262 inch-pounds.
f. Install Iockwire (item 7, App D) between pressure
reducer valve and thermal relief valve. Refer to TM
55- 1500-204-25/ 1.
4-15. SAS Pressure Switch Replacement.
To keep dirt from Pilot Assist Hydraulic
Module assembly, and prevent fluid loss,
make sure Pilot Assist Hydraulic Module
assembly is clean before maintenance.
Replace SAS Pressure switch only in a
clean place. Have replacement switch
ready for installation before malfunc-
tioned switch is removed. It is not neces-
sary to remove Pilot Assist Hydraulic
Module assembly from Test Fixture
manifold.
a. Remove Iockwire.
b. Disconnect electrical connector from malfunc-
tioned SAS pressure switch (Figure 4-4).
c. Have container of at least 1 quart to catch hy-
draulic fluid.
d. Remove pressure switch and packings from Pilot
Assist Hydraulic Module assembly.
e. Coat new packings and packing seats with hy-
draulic fluid (item 3, App D).
f. Install new packings on SAS pressure switch.
Install new switch in Pilot Assist Hydraulic Module
assembly. Torque to 175 inch-pounds.
g. Install lockwire (item 7, App D). Refer to TM 55-
1500-204-25/1.
4-16. Thermal Relief Valve Replacement
To keep dirt from Pilot Assist Hydraulic
Module assembly, make sure Pilot Assist
Hydraulic Module assembly is clean be-
fore maintenance. Replace relief valve
only in a clean place. Have replacement
valve ready for installation before mal-
functioned valve is removed. It is not
necessary to remove Module assembly
from Test Fixture manifold.
a. Remove lockwire between pressure reducer valve
and thermal relief valve.
b. Unscrew malfunctioned pressure reducer from
Pilot Assist Hydraulic Module assembly (Figure 4-5 ).
c. Coat new packing of replacement valve with
hydraulic fluid (item 3, App D), before installing.
d. Install new packing on replacement valve.
e. Screw replacement valve into Pilot Assist Hy-
draulic Module assembly. Torque to 75 inch-pounds.
f. Install lockwire (item 7, App D) between pressure
reducer valve and thermal relief valve. Refer to TM
55-1500-204-25/1.
4-17. Pilot Assist Hydraulic Module Assembly
Replacement.
To keep Pilot Assist Hydraulic Module
assembly free of dirt during repair, make
sure all ports are covered. Remove
Module assembly only in a clean place.
a. Disconnect electrical connector from shut-off
valves (Figure 4-6 ).
b. Disconnect electrical connector from SAS pressure
switch.
c. Unbolt and remove Pilot Assist Hydraulic Module
assembly from Test Fixture manifold by pulling
straight up on module.
d. Clean top surfaces of female couplings with low-
lint cloth (item 4, App D). Flush with Clean All D
(item 5, App D).
e. Position Pilot Assist Hydraulic Module assembly
on Test Fixture manifold making sure quick-disconnect
couplings on Module assembly line up with Test
Fixture manifold.
4-11