Section II. DESCRIPTION AND LEADING PARTICULARSFigure 1-1. BH112JB-53 and BH112JB-79 Exhaust Gas Temperature TesterFigure 1-2. Tester Block Diagram (Sheet 1 of 2)Figure 1-2. Tester Block Diagram (Sheet 2 of 2).(5) Insulation Check CircuitFigure 1-3. Block Diagram of A/D Converter(b) EquationsFigure 1-5. Charge-Discharge Curves of Linear A/D ConverterFigure 1-7. Typical Reference Voltage ShapingFigure 1-8. ComparatorFigure 1-10. Circuitry That Generates Transfer-to-Memory.Figure 1-12. Typical Display and Counter Board Circuitry.Figure 1-13. Temperature Indicator Compensator.Figure 1-14. Temperature Indicator Amplifier Circuit.Figure 1-15. Temperature Indicator Reference Voltage DividerFigure 1-16. Temperature Signal Flow Diagram (for Aircraft Indicator Check, Spread, Heater Probe, Trim, and Calibrator Signals .Figure 1-17. Temperature Signal Flow Diagram (for Heater Probe Temp Set Signal)Figure 1-18. Aircraft Indicator Check Circuit for DArsonval Indicators.Figure 1-19. Aircraft Indicator Check Circuit for Null-Balanc Indicators.Figure 1-20. Partial Schematic of Tach Converter.Figure 1-21. % RPM Signal Flow Diagram.(c) Standard Day Correction Circuit SchematicFigure 1-22. Schematic Diagram of Standard Day Correction Circuit Figure 1-23. Insulation Check Circuit (Simplified Schematic)Figure 1-24. Resistance Check Circuit (Simplified Schematic)(b) Plus and Minus 15 VDC Supply.Figure 1-25. Power Flow Block Diagram F i g u r e 1 - 2 6 . I n t e g a t e d C i r c u i t P i n L o c a t i o n s.Figure 1-27. Quad 2 Input NOR Gate.Figure 1-28. Dual D-Type Flip-Flop.Figure 1-29. Triple 3-Input NAND GateFigure 1-30. Functional Diagram of 7-Stage Binary Counter.Figure 1-31. Seven-Segment LED Display.Table 1-4. LED Display Pin FunctionsTable 1-5. Counter-Latch-Decoder Functional Truth TableTable 1-6. Truth Table of 2- Input NAND GateT a b l e 1 - 7 . N O R G a t e T r u t h T a b leTable 1-8. Truth Table for D-Type Flip-FlopTable 1-9. J-K Flip-Flop Truth Table.Table 1-10. Decade Counter Truth Table.Table 1-11. Leading Particulars.Figure 1-40. Tester Indicator and Controls Table 1-12. Indicator and Control Functions.Indicator and Control Functions (Continued).Table 1-13. Accessory FunctionsTable 1-14. Basic Accessories Required for Most AircraftBasic Accessories Required for most Aircraft (cont) - TM-55-4920-401-13P_68Basic Accessories Required for most Aircraft (cont) - TM-55-4920-401-13P_69Basic Accessories Required for most Aircraft (cont) - TM-55-4920-401-13P_70Basic Accessories Required for most Aircraft (cont) - TM-55-4920-401-13P_71Basic Accessories Required for most Aircraft (cont) - TM-55-4920-401-13P_72Section III. TEST EQUIPMENT, SPECIAL TOOLS AND MATERIALSTable 1-16. Consumable MaterialsCHAPTER 2 OPERATING INSTRUCTIONS - TM-55-4920-401-13P_77Figure 2-1. Thermocouple System Continuity Check Setup.heater probe and heater probe cableFigure 2-2. Temperature System Accuracy Check Setup.2-4. Troubleshooting Temperature System.Figure 2-3. Thermocouple and Harness Check SetupFigure 2-4. DArsonval Temperature Indicator Check Setup.d. Temperature Circuit Resistance Check (DArsonval Indicator(s)).F i g u r e 2 - 6 . T e m p e r a t u r e C i r c u i t R e s i s t a n c e C h e c k S e t u pFigure 2-8. Temperature Spread Teat SetupFigure 2-9. Switch BoxFigure 2-11. Engine Trim Check Setup Using Trimmer Removed from Tester2-7. RPM Indicator Check.2-8. Heat Detection Systems Check (Fire Warning)Figure 2-13. Heat Detection System Check Setup.CHAPTER 3 AVIATION UNIT MAINTENANCE INSTRUCTIONSFigure 3-1. Shipping Pallet.b. Functional Inspection.Section IV. PREVENTIVE MAINTENANCETable 3.2. Troubleshooting TableTroubleshooting Table (Continued)CHAPTER 4 AVIATION INTERMEDIATE MAINTENANCE INSTRUCTIONSFigure 4-1. Temperature Indicator Test Setup.Figure 4-2. % RPM Indicator Test Setup.Table 4-2. Standard Day Circuit Test TableTable 4-3. Spread Circuit Check Table4-7. Trouble Analysis.d. Troubleshooting the Temperature Compen- sator CircuitsTable 4-4. General Troubleshooting Table.Table 4-7. Standard Day Circuit Troubleshooting Table.Table 4-8. Heater Probe Control Circuit Troubleshooting Table.Table 4-9. Insulation Check Circuit Troubleshooting Table.Table 4-10. Resistance Check Circuit Troubleshooting Table.Table 4-11. Aircraft Indicator Check Circuit Troubleshooting Table.Table 4-12. DC Power Supply VoltagesFigure 4-4. Switch-Power Board, BH15720-3, Test PointsFigure 4-5. Probe Control and Function Switch Board, BH15801-1, Test Points (Sheet 1 of 2)Figure 4-5. Probe Control and Function Switch Board, BH15801-1, Test Points (Sheet 2 of 2)Figure 4-5. Calibrator Board, BH16365-1, Test PointsFigure 4-7. Indicator WaveformsFigure 4-8. Temperature Board, BH 15715-1, Test PointsFigure 4-9. Tachometer Board, BH 15715-1, Test PointsTable 4-13. Indicator Data TableTable 4-14. Heater Probe Control Circuit WaveformsHeater Probe Control Circuit Waveforms. (Continued)Figure 4-10. Trimmer Tester Points and Adjustments4-8. SCHEMATIC DIAGRAMSFigure 4-11. Trimmer Assembly, BH15195A-8, SchematicFigure 4-12. Marker Board BH15719-2, SchematicFigure 4-13. Display Board, BH16358-2, SchematicFigure 4-14. Switch Box, BH123-3, Schematic.F i g u r e 4 - 1 6 . H e a t e r C a b l e , B H 4 0 5 , S c h e m a t i c Figure 4-19. Power Cable, BH499A, Schematic.Figure 4-22. EGT Indicator Check Adapter, BH822, SchematicFigure 4-25. Check Cable Adapter, BH1504, Schematic.Section III. REPAIR PROCEDURESSection IV. REASSEMBLY AND ALIGNMENT4-15. Installation of Resistance and Insulation Check WardSection V. PARTS LISTING4-19. Federal Supply Code List of Manu- parts lists of all tester assemblies. Included are ex- facturers.-contFigure 4-29. BH112JB-53 Jetcal T e s t e r.Part Number - TM-55-4920-401-13P_142Figure 4-30. BH16700-12 Accessory Kit.Part Number - TM-55-4920-401-13P_144Part Number - TM-55-4920-401-13P_145Part Number - TM-55-4920-401-13P_146Part Number - TM-55-4920-401-13P_147Figure 4-31. BH15720-3 Switch -Power Circuit Board AssemblyPart Number - TM-55-4920-401-13P_149Part Number - TM-55-4920-401-13P_150Figure 4-32. BH 15719-2 Mother Circuit Board Assembly Figure 4-33. BH 16358-2 Display Circuit Board AssemblyPart Number - TM-55-4920-401-13P_153Figure 4-34. BH15715 -1 Temperature Circuit Board Assembly Part Number - TM-55-4920-401-13P_155Part Number - TM-55-4920-401-13P_156Figure 4-35. BH15717 -1 Tachometer Circuit Board Assembly Part Number - TM-55-4920-401-13P_158Part Number - TM-55-4920-401-13P_159Figure 4-36. BH16365 -1 Calibrator Circuit Board Assembly Part Number - TM-55-4920-401-13P_161Part Number - TM-55-4920-401-13P_162Part Number - TM-55-4920-401-13P_163Figure 4-37. BH15801-1 Probe Control-Function Switch Circuit Board AssemblyPart Number - TM-55-4920-401-13P_165Figure 4-38. BH 16367 -3 Resistance-Insulation Circuit Board Assembly Part Number - TM-55-4920-401-13P_167Part Number - TM-55-4920-401-13P_168Figure 4-39. H122 Accessory Case.Part Number - TM-55-4920-401-13P_170APPENDIX A REFERENCESAPPENDIX B MAINTENANCE ALLOCATION CHART - TM-55-4920-401-13P_173B-2. Use of the Maintenance Allocation Chart.f. Calibrate. B-5. Maintenance Categories and Work TimesSection II. MAINTENANCE ALLOCATION CHART - TM-55-4920-401-13P_178REMARKS TESTER, EXHAUST GAS TEMPERATURESection III. TOOL AND TEST EQUIPMENT REQUIREMENTAPPENDIX C REPAIR PARTS AND SPECIAL TOOLS LIST - TM-55-4920-401-13P_181(1) Source Code.(2) Maintenance Code.(3) Recoverability Code. - TM-55-4920-401-13P_184C-4. Explanation of Columns C-5. Special Informationb. When National Stock Number or Part Number is KnownFigure 1. BH112JB-53 and BH112JB-79 Jetcal TesterDESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_189Figure 2. BH16700-12 Accessory KitDESCRIPTION AND USABLE ON CODESFigure 3. BH15720-3 Switch-Power Circuit Board Assembly DESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_193DESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_194DESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_195DESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_196Figure 4. BH16358-2 Display Circuit Board Assembly DESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_199Figure 5. BH15715-1 Temperature Circuit Board AssemblyFigure 6. BH15717-1 Tachometer Circuit Board Assembly - TM-55-4920-401-13P_202DESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_203DESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_204Figure 6. BH15717-1 Tachometer Circuit Board Assembly - TM-55-4920-401-13P_206DESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_207DESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_208Figure 7. BH16365-1 Calibrator Circuit Board AssemblyDESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_211DESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_212Figure 8. BH15801-1 Probe Control-Function Switch Circuit Board AssemblyDESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_215DESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_216DESCRIPTION AND USABLE ON CODES - TM-55-4920-401-13P_217Figure 9. BH16367-3 Resistance-Insulation Circuit Board AssemblyDESCRIPTION AND USABLE ON CODEFigure 10. H122 Accessory CaseDESCRIPTION AND USABLE ON CODEFigure 11. Trimmer Assembly (Sheet 2 of 2)DESCRIPTION AND USABLE ON CODE - TM-55-4920-401-13P_223DESCRIPTION AND USABLE ON CODE - TM-55-4920-401-13P_224DESCRIPTION AND USABLE ON CODE - TM-55-4920-401-13P_225DESCRIPTION AND USABLE ON CODE - TM-55-4920-401-13P_226Figure 12. Probe Controller Assembly DESCRIPTION AND USABLE ON CODE - TM-55-4920-401-13P_229DESCRIPTION AND USABLE ON CODE - TM-55-4920-401-13P_230DESCRIPTION AND USABLE ON CODE - TM-55-4920-401-13P_231NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-55-4920-401-13P_232Figure 13. Instrument Case Assembly DESCRIPTION AND USABLE ON CODE - TM-55-4920-401-13P_235SECTION IV NATIONAL STOCK NUMBER AND PART NUMBER INDEXNATIONAL STOCK NUMBER INDEXNATIONAL STOCK NUMBER INDEXSTOCK NUMBER - TM-55-4920-401-13P_239STOCK NUMBERPART NUMBER - TM-55-4920-401-13P_241PART NUMBER - TM-55-4920-401-13P_242PART NUMBER - TM-55-4920-401-13P_243PART NUMBER - TM-55-4920-401-13P_244PART NUMBER - TM-55-4920-401-13P_245PART NUMBER - TM-55-4920-401-13P_246PART NUMBER - TM-55-4920-401-13P_247PART NUMBER - TM-55-4920-401-13P_248PART NUMBER - TM-55-4920-401-13P_249PART NUMBER - TM-55-4920-401-13P_250PART NUMBER - TM-55-4920-401-13P_251PART NUMBER - TM-55-4920-401-13P_252FO-1 . Schematic Diagram of Heater Probe Control CircuitFO-2. Probe Controller Assembly, BH15194A-4, SchematicF0-3. Switch-Power Board, BH15720-3, SchematicFO-4. Temperature Board, BH15715-1 , SchematicF0-5. Tachometer Board, BH15717-1, SchematicF0-6. Calibrator Board, BH16365-1, SchematicF0-7. BH15195A-8 Trimmer AssemblyFO-8. BH15194A-4 Probe Controller AssemblyFO-9. BH15835-2 Instrument Case Assembly